Industrial Crystallizers: An Overview
Industrial crystallizers are equipment that is used for the
separation of solute from a solvent. They are widely used in various
industries, including chemical, pharmaceutical, food, and beverage industries.
Industrial crystallizers play a crucial role in the production of high-quality
products and materials that meet the required standards. In this essay, we will
discuss the various types of industrial crystallizers, their working principles,
and their applications.
Types of Industrial
There are several types of industrial crystallizers,
- Batch Crystallizers: These are the simplest type of
crystallizers and are used for small-scale production. Batch crystallizers are
used when a product requires a high level of purity.
- Continuous Crystallizers: These are the most commonly used
crystallizers in the industry. They are designed for large-scale production and
can produce a large amount of product in a short time.
- Cooling Crystallizers: These crystallizers use the principle
of cooling to induce crystallization. Cooling crystallizers are used for the
production of inorganic salts, organic acids, and sugars.
- Evaporative Crystallizers: These crystallizers use the
principle of evaporation to induce crystallization. Evaporative crystallizers
are used for the production of inorganic salts and organic acids.
Working Principles of
The working principle of industrial crystallizers is based
on the concept of supersaturation. Supersaturation is the condition when a
solvent contains more solute than it can dissolve at a given temperature and
pressure. When a solution is supersaturated, the solute will start to
crystallize out of the solution.
Industrial crystallizers work by controlling the rate of
supersaturation. This can be achieved by controlling the temperature, pressure,
and flow rate of the solvent. By controlling these parameters, the rate of
supersaturation can be controlled, which, in turn, controls the rate of crystal
Industrial crystallizers have numerous applications in
various industries, including:
- Chemical Industry: Industrial crystallizers are used in the
chemical industry for the production of inorganic salts, organic acids, and
- Pharmaceutical Industry: Industrial crystallizers are used
in the pharmaceutical industry for the production of drugs, including
antibiotics, vitamins, and other active pharmaceutical ingredients.
- Food and Beverage Industry: Industrial crystallizers are
used in the food and beverage industry for the production of sugar, salt, and
other food additives.
In conclusion, industrial crystallizers are an essential
piece of equipment in various industries. They play a crucial role in the
production of high-quality products that meet the required standards. There are
several types of industrial crystallizers, each with its unique working
principle and application. By understanding the different types of industrial
crystallizers and their applications, we can appreciate their importance in
Industrial Crystallizers Market Dynamics
Drivers in Industrial
The industrial crystallizers market is influenced by various
factors, both drivers and restraints. One of the major drivers of this market
is the increase in the demand for wastewater treatment and growth in the food
& beverage industry. Crystallizers are used to recover salts from
wastewater, particularly in the treatment of chemical wastewater. Additionally,
researchers have started to use crystallization techniques in wastewater
treatment, which is driving the demand for industrial crystallizers. In the
food industry, crystallization is used to recover crystalline goods and to
remove undesired components or change the structure of some food products. The
growth of these end-use industries is expected to further drive the growth of
the industrial crystallizers market.
Industrial Crystallizers Market
However, the high manufacturing and operational cost is a
significant restraint for the growth of the industrial crystallizers market.
The manufacturing cost of crystallizers is high due to several factors such as
changes in raw material requirement, design requirement according to end-use
industry, significant technical & manufacturing expertise, and personnel
training. Moreover, the maintenance cost increases due to problems such as
corrosion and scaling, which can be caused by some liquids and chemicals.
Frequent flushing of the crystallizers is required to prevent the deposition of
precipitates and slurries on the walls of the crystallizer. New technologies
are being developed to reduce the cost of crystallization, increase efficiency
in retrieving accurate information, and optimize insulation in crystallizers.
In summary, the industrial crystallizers market is driven by
the demand for wastewater treatment and growth in the food & beverage
industry. However, the high manufacturing and operational cost is a significant
restraint for this market, which can be addressed by developing new
technologies that aim to reduce costs and optimize insulation.
Developing regions experience high demand from metal & mineral and
The metal and mineral as well as agrochemical industries in
developing countries have a high demand for crystallizers. In the agrochemical
industry, crystallizers are utilized in the production of fertilizers, such as
ammonium sulfate, mono-ammonium phosphate, di-ammonium phosphate, and potassium
chloride, among others. Foreign investment can aid developing countries in
growing their market share in the agro-industrial sector, thus increasing the
demand for industrial crystallizers. The food and beverage industry also
benefits from the use of crystallization in producing and purifying crystalline
foods, such as sugar, salt, glucose, citric acid, and lactose. Crystallizers
are used in the processing of food items, such as ice cream, hard candies, and milk
powders. As a result, the growth of these end-use industries, particularly in
developing regions, will drive the global industrial crystallizers market
supply chain disruption in the industrial crystallizers market
The global supply chain for raw materials and semi-finished
stainless steel and aluminum goods has been disrupted, resulting in a shortage
of supply. Due to increased demand, reduced availability, and rising costs of
raw materials, the prices of stainless steel are projected to increase. As
stainless steel is a crucial raw material in the production of crystallizers,
the shortage of this material poses a significant challenge for market players.
Industrial Crystallizers Market: Ecosystem
The industrial crystallizers market ecosystem is divided
into different segments based on type and process. The type segment comprises
several types of crystallizers, including DTB crystallizers, forced circulation
crystallizers, fluidized bed crystallizers, and others. Among these, forced
circulation crystallizers are extensively used in the concentration and
evaporation of aqueous or organic phase solutions in various industries such as
chemical, pharmaceutical, biotechnology, food, and others. The global
industrial crystallizers market is segmented into cooling crystallizers,
evaporative crystallizers, DTB crystallizers, and others based on type.
However, the forced circulation crystallizers segment dominated the market
share in 2021 and is expected to grow at a significant CAGR during the forecast
period. This growth can be attributed to the increasing demand for
crystallizers in biotechnology, chemical, food & beverage, and
On the other hand, the process segment is divided into
continuous and batch processes. Continuous crystallizers provide consistent
products and are energy efficient, making them an ideal choice for high
production rate systems. They are typically smaller than batch plants and offer
desirable crystal sizes. The global industrial crystallizers market is
segmented into continuous and batch processes. However, the continuous segment
is projected to grow at the highest rate during the forecast period 2022-2028
due to its high production rate systems, which are preferred by large manufacturing
industries. Additionally, continuous crystallizers are energy efficient,
smaller, and offer consistent products with desirable crystal sizes.
The industrial crystallizers market is expected to grow
significantly during the forecast period, with the food & beverage segment
projected to show a considerable CAGR based on end-use industry. Crystallizers
are commonly used in the food & beverage industry to produce products such
as sugar, edible oil, and juices. To ensure high-quality crystal production, it
is crucial to understand the various factors that can influence the
crystallization process in different food products.
In terms of region, the Asia Pacific market is expected to
experience substantial growth during the forecast period. This growth can be
attributed to the presence of major manufacturing countries, including China,
which is projected to register the highest CAGR. The Asia Pacific region is one
of the fastest-growing markets for industrial crystallizers due to the
increasing demand for wastewater treatment and the growing food & beverage
industry. Additionally, the presence of several emerging economies and the
availability of low-cost labor are further driving the growth of the industrial
crystallizers market in this region.
In summary, the industrial crystallizers market is expected
to witness significant growth during the forecast period, with the food &
beverage segment and Asia Pacific region projected to experience the most
Key Players in Industrial Crystallizers Market
- VEOLIA WATER TECHNOLOGIES
- SUMITOMO HEAVY INDUSTRIES, LTD.
- SUEZ WATER TECHNOLOGIES & SOLUTIONS
- GEA GROUP AG
- SULZER LTD.
- TSUKISHIMA KIKAI CO., LTD.
- FIVES GROUP
- CONDORCHEM ENVITECH
- PIOVAN S.P.A
- ALAQUA INC.
- VOBIS LLC
- ANSSEN METALLURGY GROUP C0., LTD.
- EBNER GMBH & CO. KG
- MORETTO SPA
- MOTAN COLORTRONIC
- TECHNOFORCE LLC
- FASA AB
- BOARDMAN LLC
- NU-VU CONAIR
- DEGA PLASTICS
- SHAANXI AEROSPACE POWER HI-TECH CO., LTD.
- DIAMAT MASCHINENBAU GMBH
- ZHANGJIAGANG YUREFON MACHINERY CO., LTD.
- WHITING EQUIPMENT CANADA, INC.
- ROSENBLAD DESIGN GROUP, INC
Recent Developments in Industrial Crystallizers Market
Recent developments in the industrial crystallizers market
include various projects undertaken by companies to improve water and waste
programs and expand wastewater treatment plants. In May 2019, Veolia Water
Technologies was awarded a contract by Smurfit Kappa to supply advanced HPD
systems at the Sangüesa mill in Northern Spain. Similarly, in May 2018, SUEZ
Water Technologies & Solutions (SUEZ) and Rosneft signed a strategic
cooperation agreement to enhance water and waste programs at Rosneft sites. In
May 2022, Veolia Water Technologies Germany was commissioned by Thurpapier, a
Swiss paper mill, to expand its wastewater treatment plant. The aim of the
project is to reduce carbon footprint by modernizing the engineering and
delivery of the technology. The final capacity of the plant will be 2,290
m³/day. These projects highlight the growing importance of sustainability and
eco-friendliness in the industrial crystallizers market, and the need to
develop advanced technologies to meet these requirements.
The industrial crystallizers market has witnessed
significant developments in recent years, driven by increasing demand from
various industries such as pharmaceuticals, food & beverage, and chemicals.
The market is projected to grow at a steady rate during the forecast period,
with advancements in technology, product innovation, and increasing research
and development activities driving market growth.
One of the recent developments in the industrial
crystallizers market is the adoption of advanced technologies to improve the
efficiency and productivity of crystallization processes. Many manufacturers
are implementing automation and control systems in their crystallization processes
to improve efficiency and reduce production costs. Advanced technologies such
as artificial intelligence (AI), machine learning (ML), and the Internet of
Things (IoT) are also being utilized to optimize production and minimize waste.
Another significant development in the industrial
crystallizers market is the increasing demand for green and sustainable
solutions. Many manufacturers are focusing on developing eco-friendly
crystallizers that use renewable energy sources and reduce the carbon
footprint. For instance, companies are using solar panels to power their
crystallizers, reducing their reliance on non-renewable energy sources.
Additionally, several key players in the market are
investing heavily in research and development activities to develop advanced
products that can cater to the evolving needs of various industries. Companies
are also expanding their global presence through strategic partnerships and
acquisitions, enabling them to tap into new markets and increase their customer
Furthermore, the COVID-19 pandemic has had a significant
impact on the industrial crystallizers market, with disruptions in supply
chains and a decline in demand from several end-use industries. However, with
the gradual reopening of the global economy and the increasing adoption of
advanced technologies, the market is expected to recover and witness significant
growth in the coming years.
Overall, the industrial crystallizers market is witnessing
several significant developments, driven by technological advancements, product
innovation, and increasing demand for sustainable solutions. These developments
are expected to drive market growth and create new opportunities for
manufacturers in the coming years.
We at Zettabyte Analytics have a
detailed and related research methodology focussed on estimating the market
size and forecasted value for the given market. Comprehensive research
objectives and scope were obtained through secondary research of the parent and
peer markets. The next step was to validate our research by various market
models and primary research. Both top-down and bottom-up approaches were
employed to estimate the market. In addition to all the research reports, data
triangulation is one of the procedures used to evaluate the market size of
segments and sub-segments.
1.1. Secondary Research
The secondary research study involves various sources and databases used
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dedicated set of teams continuously extracts data of key industry players and
makes an extensive and unique segmentation related to the latest market
1.2. Primary Research
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experts through a detailed questionnaire, emails, telephonic interviews, and
web-based surveys. The primary interviewees for this study include an expert
from the demand and supply side, such as CEOs, VPs, directors, sales heads, and
marketing managers of tire 1,2, and 3 companies across the globe.
1.3. Data Triangulation
The data triangulation is very important for any market study, thus we
at Zettabyte Analytics focus on at least three sources to ensure a high level
of accuracy. The data is triangulated by studying various factors and trends
from both supply and demand side. All the reports published and stored in our
repository follows a detailed process to obtain a reliable insight for our
1.4. In-House Verification
To validate the segmentation
and verify the data collected, our market expert ensures whether our research
analyst is considering fine distinction before analyzing the market.
In the end,
presenting our research reports complied in a different format for straightforward
valuation such as ppt, pdf, and excel data pack is done.